{"id":19166,"date":"2026-10-19T16:50:33","date_gmt":"2026-10-19T14:50:33","guid":{"rendered":"https:\/\/www.sebigas.it\/?page_id=19166"},"modified":"2026-10-19T16:50:33","modified_gmt":"2026-10-19T14:50:33","slug":"biogas-plant-sludge","status":"publish","type":"page","link":"https:\/\/www.sebigas.it\/en\/applications\/biogas-plant-sludge\/","title":{"rendered":"Sludge plants"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; admin_label=&#8221;Header&#8221; _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; background_color=&#8221;#d6d6d6&#8243; background_image=&#8221;https:\/\/www.sebigas.it\/wp-content\/uploads\/2023\/10\/Sebigas-impianti-fanghi.jpg&#8221; parallax=&#8221;on&#8221; custom_margin=&#8221;0px||0px||false|false&#8221; custom_padding=&#8221;270px||0px||false|false&#8221; da_disable_devices=&#8221;off|off|off&#8221; da_is_popup=&#8221;off&#8221; da_exit_intent=&#8221;off&#8221; da_has_close=&#8221;on&#8221; da_alt_close=&#8221;off&#8221; da_dark_close=&#8221;off&#8221; da_not_modal=&#8221;on&#8221; da_is_singular=&#8221;off&#8221; da_with_loader=&#8221;off&#8221; da_has_shadow=&#8221;on&#8221;][et_pb_row _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; background_color=&#8221;rgba(10,10,10,0.5)&#8221; custom_padding=&#8221;20px|20px|20px|20px|false|false&#8221; border_color_right=&#8221;#E09900&#8243; border_color_left=&#8221;#E09900&#8243;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;10px|||20px|false|false&#8221; border_width_left=&#8221;7px&#8221; border_color_left=&#8221;#F39606&#8243;][et_pb_post_title meta=&#8221;off&#8221; featured_image=&#8221;off&#8221; text_color=&#8221;light&#8221; admin_label=&#8221;Titolo del Post&#8221; _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; title_font=&#8221;|700|||||||&#8221; title_font_size=&#8221;28px&#8221; background_enable_color=&#8221;off&#8221; custom_margin=&#8221;0px||0px||false|false&#8221;][\/et_pb_post_title][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; admin_label=&#8221;Testi&#8221; module_class=&#8221;pl&#8221; _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; background_color=&#8221;#FFFFFF&#8221; background_enable_image=&#8221;off&#8221; custom_padding=&#8221;||||false|false&#8221; da_disable_devices=&#8221;off|off|off&#8221; da_is_popup=&#8221;off&#8221; da_exit_intent=&#8221;off&#8221; da_has_close=&#8221;on&#8221; da_alt_close=&#8221;off&#8221; da_dark_close=&#8221;off&#8221; da_not_modal=&#8221;on&#8221; da_is_singular=&#8221;off&#8221; da_with_loader=&#8221;off&#8221; da_has_shadow=&#8221;on&#8221;][et_pb_row column_structure=&#8221;1_2,1_2&#8243; make_equal=&#8221;on&#8221; admin_label=&#8221;Agricultural biogas plant&#8221; _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; module_alignment=&#8221;center&#8221; custom_margin=&#8221;||||false|false&#8221; custom_padding=&#8221;||||false|false&#8221;][et_pb_column type=&#8221;1_2&#8243; admin_label=&#8221;Column&#8221; _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;||||false|false&#8221;][et_pb_text _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221;]<\/p>\n<h2>Biogas plants for sewage sludge<\/h2>\n<p>[\/et_pb_text][et_pb_text _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;||||||||&#8221; text_text_color=&#8221;#333333&#8243; custom_margin=&#8221;||||false|false&#8221; custom_padding=&#8221;||||false|false&#8221;]<\/p>\n<p><strong>Biogas plants for sewage sludge<\/strong> provide a sustainable technological solution for valorising municipal and industrial sludge, reducing its volume, disposal costs and environmental impact.<\/p>\n<p><strong>We design high-efficiency plants<\/strong> for sewage sludge treatment that can be integrated with existing wastewater treatment facilities, <strong>converting waste into renewable energy<\/strong> and creating a tangible circular-economy opportunity.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; admin_label=&#8221;Column&#8221; _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; background_color=&#8221;#F9D2CE&#8221; custom_padding=&#8221;30px|30px|30px|30px|false|false&#8221;][et_pb_text _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; text_text_color=&#8221;#000000&#8243; text_font_size=&#8221;20px&#8221; custom_margin=&#8221;||7px||false|false&#8221;]<\/p>\n<p><strong>Sludge types that can be treated:<\/strong><\/p>\n<p>[\/et_pb_text][et_pb_blurb title=&#8221;Industrial sludge&#8221; image=&#8221;https:\/\/www.sebigas.it\/wp-content\/uploads\/2026\/08\/Icone_biomasse-07.webp&#8221; icon_placement=&#8221;left&#8221; _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; header_font=&#8221;||||||||&#8221; custom_margin=&#8221;0px||0px||false|false&#8221; custom_padding=&#8221;10px||10px||false|false&#8221; border_color_all=&#8221;#666666&#8243; border_width_bottom=&#8221;1px&#8221; locked=&#8221;off&#8221; title__hover_enabled=&#8221;on|desktop&#8221;]<\/p>\n<p><span style=\"font-weight: 400;\">From food-processing companies (meat, fish, dairy, beverages, breweries and confectionery), paper mills and the textile industry<\/span><\/p>\n<p>[\/et_pb_blurb][et_pb_blurb title=&#8221;Municipal sludge&#8221; image=&#8221;https:\/\/www.sebigas.it\/wp-content\/uploads\/2026\/08\/Icone_biomasse-municipali.webp&#8221; icon_placement=&#8221;left&#8221; _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; header_font=&#8221;||||||||&#8221; custom_margin=&#8221;0px||0px||false|false&#8221; custom_padding=&#8221;10px||10px||false|false&#8221; border_color_all=&#8221;#666666&#8243; border_width_bottom=&#8221;1px&#8221; locked=&#8221;off&#8221; title__hover_enabled=&#8221;on|desktop&#8221;]<\/p>\n<p><span style=\"font-weight: 400;\">From municipal wastewater treatment plants<\/span><\/p>\n<p>[\/et_pb_blurb][\/et_pb_column][\/et_pb_row][et_pb_row admin_label=&#8221;CTA&#8221; _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221;][et_pb_cta title=&#8221;Turn your waste into an energy resource&#8221; button_url=&#8221;#contact_form&#8221; button_text=&#8221;Talk to our engineers&#8221; admin_label=&#8221;Call-To-Action&#8221; _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; header_text_color=&#8221;#FFFFFF&#8221; header_font_size=&#8221;22px&#8221; body_font_size=&#8221;18px&#8221; background_color=&#8221;#ec3322&#8243; custom_button=&#8221;on&#8221; button_text_size=&#8221;16px&#8221; button_text_color=&#8221;#FFFFFF&#8221; custom_padding=&#8221;20px||20px||false|false&#8221; border_color_all=&#8221;#000000&#8243; button_border_width__hover_enabled=&#8221;on|hover&#8221; button_border_width__hover=&#8221;2px&#8221; button_border_color__hover_enabled=&#8221;on|hover&#8221; button_border_color__hover=&#8221;#FFFFFF&#8221; button_text_color__hover=&#8221;#FFFFFF&#8221; button_text_color__hover_enabled=&#8221;on|hover&#8221; use_background_color__hover=&#8221;on&#8221; background__hover_enabled=&#8221;off|hover&#8221; min_height__hover_enabled=&#8221;off|desktop&#8221;][\/et_pb_cta][\/et_pb_column][\/et_pb_row][et_pb_row make_equal=&#8221;on&#8221; admin_label=&#8221;Biogas plants&#8221; _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; module_alignment=&#8221;center&#8221; custom_margin=&#8221;||||false|false&#8221; custom_padding=&#8221;||||false|false&#8221;][et_pb_column type=&#8221;4_4&#8243; admin_label=&#8221;Column&#8221; _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;||||false|false&#8221;][et_pb_text _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221;]<\/p>\n<h2>How a sewage sludge biogas plant works<\/h2>\n<p>[\/et_pb_text][et_pb_text _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;||||||||&#8221; text_text_color=&#8221;#333333&#8243; custom_margin=&#8221;||||false|false&#8221; custom_padding=&#8221;||||false|false&#8221;]<\/p>\n<p>At the core of the plant is the <strong>CSTR reactor<\/strong>, where sewage sludge undergoes anaerobic digestion to produce biogas.<\/p>\n<p>The process includes four stages:<\/p>\n<ul>\n<li><strong>Thickening<\/strong>: reduces sludge volume by increasing the dry solids content<\/li>\n<li><strong>Anaerobic digestion (CSTR)<\/strong>: degrades organic content in the absence of oxygen, producing biogas and stabilising the sludge<\/li>\n<li><strong>Dewatering<\/strong>: removes water to achieve a dry solids content of up to 22%, using technologies such as centrifuges, filter presses or belt presses<\/li>\n<li><strong>Drying<\/strong>: further reduces the moisture content using thermal energy.<\/li>\n<\/ul>\n<p>Sludge types suitable for anaerobic digestion include:<\/p>\n<ul>\n<li><strong>Primary sludge<\/strong>: generated during primary sedimentation and characterised by a high biogas yield (300\u2013400 Nm\u00b3\/tODS)<\/li>\n<li><strong>Secondary sludge<\/strong>: generated by aerobic treatment processes and characterised by a lower methane potential (200\u2013300 Nm\u00b3\/tODS), while remaining suitable for co-digestion.<\/li>\n<\/ul>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_2,1_2&#8243; make_equal=&#8221;on&#8221; admin_label=&#8221;Benefits&#8221; _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; module_alignment=&#8221;center&#8221; custom_margin=&#8221;||||false|false&#8221; custom_padding=&#8221;||||false|false&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; background_image=&#8221;https:\/\/www.sebigas.it\/wp-content\/uploads\/2026\/07\/pag.-33.jpg&#8221; custom_padding=&#8221;||||false|false&#8221;][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; admin_label=&#8221;Column&#8221; _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;||||false|false&#8221;][et_pb_text _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221;]<\/p>\n<h2>Environmental benefits of a sewage sludge biogas plant<\/h2>\n<p>[\/et_pb_text][et_pb_text _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;||||||||&#8221; text_text_color=&#8221;#333333&#8243; custom_margin=&#8221;||||false|false&#8221; custom_padding=&#8221;||||false|false&#8221;]<\/p>\n<p>Integrating an anaerobic digester into a sludge treatment system makes enables to:<\/p>\n<ul>\n<li>Generate <strong>renewable energy for on-site use or sale<\/strong><\/li>\n<li><strong>Reduce dependence on fossil fuels<\/strong> and the associated costs<\/li>\n<li><strong>Cut sludge disposal costs<\/strong><\/li>\n<li>Improve <strong>sludge stabilisation<\/strong> and reduce odour emissions<\/li>\n<li><strong>Reduce the bacterial load and the final sludge volume<\/strong><\/li>\n<\/ul>\n<p>A sewage sludge biogas plant enables companies to turn waste into a resource while reducing operating costs.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row make_equal=&#8221;on&#8221; admin_label=&#8221;Advantages&#8221; _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; module_alignment=&#8221;center&#8221; custom_margin=&#8221;||||false|false&#8221; custom_padding=&#8221;||||false|false&#8221;][et_pb_column type=&#8221;4_4&#8243; admin_label=&#8221;Column&#8221; _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;||||false|false&#8221;][et_pb_text _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221;]<\/p>\n<h2>Economic benefits of a sewage sludge biogas plant<\/h2>\n<p>[\/et_pb_text][et_pb_text admin_label=&#8221;Testo&#8221; _builder_version=&#8221;4.7.4&#8243; _module_preset=&#8221;default&#8221; text_font=&#8221;||||||||&#8221; text_text_color=&#8221;#333333&#8243; custom_margin=&#8221;||||false|false&#8221; custom_padding=&#8221;||||false|false&#8221;]<\/p>\n<p>An anaerobic digestion plant can be readily <strong>integrated with existing wastewater treatment facilities<\/strong> and <strong>does not require major structural works<\/strong>.<\/p>\n<p>We provide modular, scalable solutions designed to:<\/p>\n<ul>\n<li>Reduce wastewater treatment plant operating costs<\/li>\n<li>Optimise the management of primary and secondary sludge<\/li>\n<li>Maximise renewable energy production<\/li>\n<li>Simplify long-term sludge management<\/li>\n<\/ul>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row admin_label=&#8221;CTA&#8221; 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